Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

Product Details
Customization: Available
Metal Coating: Gold
Mode of Production: SMT
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Management System Certification
ISO 9001, ISO 14001, IATF16949
Export Year
2006-10-04
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
  • Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
Find Similar Products
  • Overview
  • PCBA Capabilities
  • Our Advantages
  • Quality Control
  • Lead Time
  • Company Profile
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
PCBA
Layers
Multilayer
Base Material
FR-4
Certification
RoHS, CCC, ISO
Customized
Customized
Condition
New
Transport Package
Vacuum Packing
Specification
300*200
Trademark
Abis
Origin
China
HS Code
85340090
Production Capacity
720000m2/Year

Product Description

 
PCBA & SMT Sucessful Cases Show

Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

ABIS PCBA Projects Introduction

ABIS CIRCUITS Company deliver services, not only products. We offer solutions, not only goods.
From the PCB production, the components purchasing to the components assemble. Includes:

 
  • PCB Custom
  • PCB drawing / design according to your schematic diagram
  • PCB manufacturing
  • Component sourcing
  • PCB Assemble
  • PCBA 100% test
Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

 

PCBA Capabilities

 

PCBA Capabilities
1 SMT assembly including BGA assembly
2 Accepted SMD chips: 0204, BGA, QFP, QFN, TSOP
3 Component height: 0.2-25mm
4 Min packing: 0204
5 Min distance among BGA : 0.25-2.0mm
6 Min BGA size: 0.1-0.63mm
7 Min QFP space: 0.35mm
8 Min assembly size: (X*Y): 50*30mm
9 Max assembly size: (X*Y): 350*550mm
10 Pick-placement precision: ±0.01mm
11 Placement capability: 0805, 0603, 0402
12 High pin count press fit available
13 SMT capacity per day: 80,000 points

--Capability - SMT
Lines 9(5 Yamaha,4KME)
Capacity 52 million placements per month
Max Board Size 457*356mm.(18"X14")
Min Component size 0201-54 sq.mm.(0.084 sq.inch),long connector,CSP,BGA,QFP
Speed 0.15 sec/chip,0.7 sec/QFP

-Capability - PTH
Lines 2
Max board width 400 mm
Type Dual wave
Pbs status Lead-free line support
Max temp 399 degree C
Spray flux add-on
Pre-heat 3


Production Processes
Material Receiving → IQC → Stock → Material to SMT → SMT Line Loading → Solder Paste/Glue Printing → Chip Mount → Reflow → 100% Visual Inspection → Automated Optical Inspection (AOI) → SMT QC Sampling → SMT Stock → Material to PTH → PTH Line Loading → Plated Through Hole → Wave Soldering → Touch Up → 100% Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping

 

Our Advantages


Our Advantages

  • High-end euipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour
  • High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale production
  • Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards

We provide a comprehensive turn-key EMS service to customers who want us to assemble the PCB into PCBA, including prototypes, NPI project, small and medium volume. We are also able to source all components for your PCB assembly project. Our engineers and sourcing team have rich experience in supply chain and EMS industry, with deep knowledges in SMT assembly allowing to resolve all the production issues. Our service is cost-effective, flexible, and reliable. We have satisfied customers across many industries including medical, industrial, automotive and consumer electronics.
Custom Circuit Board with Component PCB Assembly PCBA & SMT ManufacturerCustom Circuit Board with Component PCB Assembly PCBA & SMT ManufacturerCustom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

Quality Control


Quality Control

-Advanced equipment LIST

AOI Testing

Checks for solder paste

Checks for components down to 0201

Checks for missing components, offset, incorrect parts, polarity

X-Ray Inspection

X-Ray provides high-resolution inspection of:

BGAs/Micro BGAs/Chip scale packages /Bare boards

In-Circuit Testing In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems.
Power-up Test
Advanced Function Test
Flash Device Programming
Functional testing

 

  • IOC incoming inspection
  • SPI solder paste inspection
  • Online AOI inspection
  • SMT first article inspection
  • External assessment
  • X-RAY-welding inspection
  • BGA device rework
  • QA inspection
  • Anti-static warehousing and shipment

-Persue 0% complaint on quality

  • All department implements according to ISO and the related dept has to provide 8D report if any board scrapped to defective.
  • All the outgoing boards have to be 100% electronic tested, impedance tested and soldering.
  • Visual inspected, we make the inspect microsection before shipment.
  • Train the mindset of employees and our enterprise culture, make they happy with their work and our company, it's helpful for them to produce good quality products.
  • High quality raw material (Shengyi FR4, ITEQ, Taiyo Solder Mask Ink etc.)
  • The AOI could inspect the whole set, boards are inspected after each process
Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
 
PCB Technical & Capability
 
Production capacity of hot-sale products
Double Side/Multilayer PCB Workshop Aluminum PCB Workshop
Technical Capability Technical Capability
Raw materials: CEM-1, CEM-3, FR-4(High TG), Rogers, TELFON Raw materials: Alurminum base, Copper base
Layer: 1 layer to 32 Layers Layer: 1 layer and 2 Layers
Min.line width/space: 3mil/3mil(0.075mm/0.075mm) Min.line width/space: 4mil/4mil(0.1mm/0.1mm)
Min.Hole size: 0.1mm(dirilling hole) Min.Hole size: 12mil(0.3mm)
Max. Board size: 1200mm* 600mm Max.Board size: 1200mm* 560mm(47in* 22in)
Finished board thickness: 0.2mm- 6.0mm Finished board thickness: 0.3~ 5mm
Copper foil thickness: 18um~280um(0.5oz~8oz) Copper foil thickness: 35um~210um(1oz~6oz)
NPTH Hole Tolerance: +/-0.075mm, PTH hole Tolerance: +/-0.05mm Hole position tolerance: +/-0.05mm
Outline Tolerance: +/-0.13mm Routing outline tolerance: +/ 0.15mm; punching outline tolerance:+/ 0.1mm
Surface finished: Lead free HASL, immersion gold(ENIG), immersion silver, OSP, gold plating, gold finger, Carbon INK. Surface finished: Lead free HASL, immersion gold(ENIG), immersion silver, OSP etc
Impedance control tolerance: +/-10% Remain thickness tolerance: +/-0.1mm
Production capability: 50,000 s.q.m/month MC PCB Production capability: 10,000 s.q.m/month
Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
Lead Time

 

Q/T Lead Time
Category Quickest Lead Time Normal Lead Time
Double sideds 24hrs 120hrs
4 Layers 48hrs 172hrs
6 Layers 72hrs 192hrs
8 Layers 96hrs 212hrs
10 Layers 120hrs 268hrs
12 Layers 120hrs 280hrs
14 Layers 144hrs 292hrs
16-20 Layers Depends on the specific requirements
Above 20 Layers Depends on the specific requirements

 

Pre-Sale and After-Sale Service
1 Hour quotation
2 hours complaint feedback
7*24 hour technical support
7*24 order service
7*24 hour delivery
7*24 production run
Company Profile

Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

Company Profile
Abis Circuits Co., Ltd, a professional PCB manufacturer which was established on Oct, 2006. Focus on double side, Multilayer and HDI pcb mass production.
We have two factories together. The factory in Shenzhen is specialized in small and middle volume orders. Another in Jiangxi province is for big volume and HDI.

Factory:
Operation plant space: (I) 10000 Square meters (II) 60000 Square meter
Employees: (I) 300 Man Powers (II) 900 Man Powers
Eng. Technical: (I) 20 QA QC Engineers (II) 60 QA,QC Engineers
Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
Certifications

 

Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer
Packaging & Shipping

Custom Circuit Board with Component PCB Assembly PCBA & SMT Manufacturer

ABIS CIRCUITS Company is not only trying to give customers a good product, but also pay attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders.

 

-Common packaging:

  • PCB: Sealed bag, Anti-static bags, Suitable carton.
  • PCBA: Antistatic foam bags, Anti-static bags, Suitable carton.
  • Customized Packaging: The carton outside will be printed the name of the customer address, mark, the customer needs to specify the destination and other information.

-Delivery Tips:

  • For small package, we advise to choose byExpress or DDU service is the quickest way.
  • For heavy package, the best solution is by sea transportation.
 

Business Terms
-Accepted Delivery Terms
FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF

 

--Accepted Payment Currency
USD, EUR, CNY.


-Accepted Payment Type
T/T, PayPal, Western Union.

 

Quotation from ABIS

To ensure an accurate quote, be sure to include the following information for your project:

  • Complete GERBER files including the BOM list
  • Quantities
  • Turn time
  • Panelization Requirements
  • Materials Requirements
  • Finish requirements
Your custom quote will be delivered in just 2-24 hours, depending on the design complexity.

 

    FAQ

     

    FAQ
    Q1:When can I get the quotation?
    A:We usually quote with 1 hour after we get your inquiry. If you are very urgent, please call us or tell us in your email.

    Q2:Can you provide free samples for me?

    A:Free samples depend on your order quantity.

    Q3:I am a small wholesaler, do you accept small order?

    A:It's no problem. If you're small wholesaler, we would like to grow up with you together.

    Q4:How many days will samples be finished? And how about the mass production?

    A:Generally 2-3 days for samples making. The lead time of mass production will depend on the order quantity and the season you place the order.

    Q5:If I order big quantity, what's the good price?

    A: Please send the details enquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place etc. We will make the accurate quotation to you as soon as possible.

    Q6: How can we know the processing about PCB order?
    A: Each Customer will have a sale to contact with you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply your email as soon as quickly during our working time. And you also could contact with our sales by cellphone if urgent.

    Q7:Can I have samples to test?
    A: Yes, we are pleased to supply module samples to test and check quality, mixed sample order is available. Please note buyer should pay for shipping cost.

    Q8:Can you design pcb and make files for us?
    A:yes,We have a professional drawing engineers' team that you can trust.

    Q9:If all pcb , PCBAs will be tested before delivery if we provide the function testing method?
    A:Yes, we ensure that each piece of pcb, PCBA will be tested before shipment, we ensure the goods we sent with good quality

    Q10:What is the shipping method?

    A:We suggest you using DHL, UPS, FedEX, TNT forwarder.

    Q11:How about the payment terms?

    A:By T/T, Paypal, Western Union, etc.

     
    Please keep us informed for any interest!
    ABIS cares every your order even 1 piece!

     

     

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