UL PCB Assembly SMT Medical Devices PCBA Custom PCB Factory ISO9001

• Customization: Available
• Type: Rigid Circuit Board
• Dielectric: FR-4
• Model NO.: Abis-231
• Material: Em825
• Application: Automotive Electronics, Security, Digital Products
• Flame Retardant Properties: V0
• Mechanical Rigid: Rigid
• Processing Technology: Electrolytic Foil
• Base Material: Copper
• Insulation Materials: Organic Resin
• Brand: Abis Circuits
• Certification: UL, ISO9001&ISO14001, SGS, RoHS, IATF16949
• Copper Thickness: 2oz
• Min Line Width/Space: 0.075mm
• Surface Finish: Enig
• Solder Mask Color: Green
• Layer: PCB Assembly SMT ISO9001
• Board Thickness: 2.00mm
• Transport Package: Vacuum Packaging
• Trademark: Abis circuits
• Origin: Shenzhen, China
• HS Code: 85340090
• Production Capacity: 70000 Sq. M/Month
• Package Size: 10.00cm * 15.00cm * 20.00cm
• Package Gross Weight: 0.500kg

Product Description

PCBA Capabilities
 

1	SMT assembly including BGA assembly
2	Accepted SMD chips: 0204, BGA, QFP, QFN, TSOP
3	Component height: 0.2-25mm
4	Min packing: 0204
5	Min distance among BGA : 0.25-2.0mm
6	Min BGA size: 0.1-0.63mm
7	Min QFP space: 0.35mm
8	Min assembly size: (X*Y): 50*30mm
9	Max assembly size: (X*Y): 350*550mm
10	Pick-placement precision: ±0.01mm
11	Placement capability: 0805, 0603, 0402
12	High pin count press fit available
13	SMT capacity per day: 80,000 points

--Capability - SMT
 

Lines	9(5 Yamaha,4KME)
Capacity	52 million placements per month
Max Board Size	457*356mm.(18"X14")
Min Component size	0201-54 sq.mm.(0.084 sq.inch),long connector,CSP,BGA,QFP
Speed	0.15 sec/chip,0.7 sec/QFP

-Capability - PTH
 

Lines	2
Max board width	400 mm
Type	Dual wave
Pbs status	Lead-free line support
Max temp	399 degree C
Spray flux	add-on
Pre-heat	3

Production Processes
Material Receiving → IQC → Stock → Material to SMT → SMT Line Loading → Solder Paste/Glue Printing → Chip Mount → Reflow → 100% Visual Inspection → Automated Optical Inspection (AOI) → SMT QC Sampling → SMT Stock → Material to PTH → PTH Line Loading → Plated Through Hole → Wave Soldering → Touch Up → 100% Visual Inspection → PTH QC Sampling → In-Circuit Test (ICT) → Final Assembly → Functional Test (FCT) → Packing → OQC Sampling → Shipping

Our Advantages

• High-end equipment-high speed Pick and Place Machines that can process about 25,000 SMD components per hour
• High efficient supply ability 60K Sqm monthly-Offers low volume and on-demand PCB production, also large-scale production
• Professional engineering team-40 engineers and their own tooling house, strong at OEM. Offers two easy options: Custom and Standard-In-depth knowledge of IPC Class II and III Standards

We provide a comprehensive turn-key EMS service to customers who want us to assemble the PCB into PCBA, including prototypes, NPI projects, and small and medium volumes. We are also able to source all components for your PCB assembly project. Our engineers and sourcing team have rich experience in the supply chain and EMS industry, with deep knowledge in SMT assembly allowing us to resolve all the production issues. Our service is cost-effective, flexible, and reliable. We have satisfied customers across many industries including medical, industrial, automotive, and consumer electronics.

Quality Control

-Advanced equipment LIST

AOI Testing	Checks for solder paste Checks for components down to 0201 Checks for missing components, offset, incorrect parts, polarity
X-Ray Inspection	X-Ray provides high-resolution inspection of: BGAs/Micro BGAs/Chip scale packages /Bare boards
In-Circuit Testing	In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems.
Power-up Test	Advanced Function Test Flash Device Programming Functional testing

 

• IOC incoming inspection
• SPI solder paste inspection
• Online AOI inspection
• SMT's first article inspection
• External assessment
• X-RAY-welding inspection
• BGA devise rework
• QA inspection
• Anti-static warehousing and shipment

-Persue 0% complaints on the quality

• All department implements according to ISO and the related dept has to provide an 8D report if any board is scrapped to defective.
• All the outgoing boards have to be 100% electronic tested, impedance tested, and soldering.
• Visually inspected, we make the inspect microsection before shipment.
• Train the mindset of employees and our enterprise culture, and make them happy with their work and our company, it's helpful for them to produce good quality products.
• High-quality raw material (Shengyi FR4, ITEQ, Taiyo Solder Mask Ink, etc.)
• The AOI could inspect the whole set, boards are inspected after each process

 

PCB Technical & Capability 

Production capacity of hot-sale products
Double Side/Multilayer PCB Workshop	Aluminum PCB Workshop
Technical Capability	Technical Capability
Raw materials: CEM-1, CEM-3, FR-4(High TG), Rogers, TELFON	Raw materials: Aluminum base, Copper base
Layer: 1 layer to 32 Layers	Layer: 1 layer and 2 Layers
Min.line width/space: 3mil/3mil(0.075mm/0.075mm)	Min.line width/space: 4mil/4mil(0.1mm/0.1mm)
Min.Hole size: 0.1mm(dirilling hole)	Min. Hole size: 12mil(0.3mm)
Max. Board size: 1200mm* 600mm	Max.Board size: 1200mm* 560mm(47in* 22in)
Finished board thickness: 0.2mm- 6.0mm	Finished board thickness: 0.3~ 5mm
Copper foil thickness: 18um~280um(0.5oz~8oz)	Copper foil thickness: 35um~210um(1oz~6oz)
NPTH Hole Tolerance: +/-0.075mm, PTH hole Tolerance: +/-0.05mm	Hole position tolerance: +/-0.05mm
Outline Tolerance: +/-0.13mm	Routing outline tolerance: +/ 0.15mm; punching outline tolerance:+/ 0.1mm
Surface finished: Lead-free HASL, immersion gold(ENIG), immersion silver, OSP, gold plating, gold finger, Carbon INK.	Surface finished: Lead free HASL, immersion gold(ENIG), immersion silver, OSP etc
Impedance control tolerance: +/-10%	Remain thickness tolerance: +/-0.1mm
Production capability: 50,000 s.q.m/month	MC PCB Production capability: 10,000 s.q.m/month

 

Q/T Lead Time

Category		Q/T Lead time		Standard Lead Time	Mass Production
2 Layers		24hrs		3-4 working days	8-15 working days
4 Layers		48hrs		3-5 working days	10-15 working days
6 Layers		72hrs		3-6 working days	10-15 working days
8 Layers		96hrs		3-7 working days	14-18 working days
10 Layers		120hrs		3-8 working days	14-18 working days
12 Layers		120hrs		3-9 working days	20-26 working days
14 Layers		144hrs		3-10 working days	20-26 working days

 

Pre-Sale and After-Sale Service
1 Hour quotation
2 hours of complaint feedback
7*24-hour technical support
7*24 order service
7*24 hour delivery
7*24 production run

Company Profile

Abis Circuits Co., Ltd, is a professional PCB manufacturer which was established in Oct 2006. Focus on double-side, Multilayer, and HDI PCB mass production.
We have two factories together. The factory in Shenzhen is specialized in small and middle-volume orders. Another in Jiangxi province is for big volume and HDI.

Factory:

Operation plant space: (I) 10000 Square meters            (II) 60000 Square meters 
Employees: (I) 300 Man Powers                                     (II) 900 Man Powers

Eng. Technical: (I) 20 QA QC Engineers                         (II) 60 QA, QC Engineers

 

 

ABIS CIRCUITS Company is not only trying to give customers a good product but also paying attention to offering a complete and safe package. Also, we prepare some personalized services for all the orders.

 

-Common packaging:

• PCB:  Sealed bag, Anti-static bags, Suitable carton.
• PCBA:  Antistatic foam bags, Anti-static bags, and Suitable cartons.
• Customized Packaging: The carton outside will be printed with the name of the customer's address, and mark, the customer needs to specify the destination and other information.

-Delivery Tips:

• For small packages, we advise choosing by Express or DDU service is the quickest way. 
• For heavy packages, the best solution is by sea transportation.

 

Business Terms
-Accepted Delivery Terms
FOB, CIF, EXW, FCA, CPT, DDP, DDU, Express Delivery, DAF

 

--Accepted Payment Currency
USD, EUR, CNY.

-Accepted Payment Type
T/T, PayPal, Western Union.

 

Quotation from ABIS

To ensure an accurate quote, be sure to include the following information for your project:

• Complete GERBER files including the BOM list
• Quantities
• Turn time
• Panelization Requirements
• Materials Requirements
• Finish requirements

Your custom quote will be delivered in just 2-24 hours, depending on the design complexity. 

 

FAQ

Q₁:When can I get the quotation?
A: We usually quote 1 hour after we get your inquiry. If you are very urgent, please call us or tell us in your email.

Q₂:Can you provide free samples for me?
A: Free samples depend on your order quantity.

Q₃:I am a small wholesaler, do you accept small orders?
A: It's no problem. If you're a small wholesaler, we would like to grow up with you together.

Q₄:How many days will the samples be finished? And how about mass production?
A: Generally 2-3 days for sample making. The lead time of mass production will depend on the order quantity and the season you place the order.

Q₅:If I order a big quantity, what's the good price?
A: Please send the details inquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place, etc. We will make an accurate quotation for you as soon as possible.

Q₆: How can we know the processing of PCB orders?
A: Each Customer will have a sale to contact you. Our working hours: AM 9:00-PM 19:00(Beijing Time) from Monday to Friday. We will reply to your email as soon as quickly during our working time. And you also could contact our sales by cellphone if urgent.

Q₇:Can I have samples to test?
A: Yes, we are pleased to supply module samples to test and check the quality, mixed sample order is available. Please note buyer should pay for the shipping cost.

Q₈:Can you design PCB and make files for us?
A: Yes, we have a professional drawing engineers' team that you can trust.

Q₉:If all PCB, and PCBAs will be tested before delivery if we provide the function testing method?
A: Yes, we ensure that each piece of PCB, and PCBA will be tested before shipment, we ensure the goods we sent with good quality.

Q₁₀:What is the shipping method?
A: We suggest you use DHL, UPS, FedEx, and TNT forwarder.

Q₁₁:How about the payment terms?
A: By T/T, Paypal, Western Union, etc.

 

Please keep us informed of any interest!
ABIS cares every your order even 1 piece!